Pilot Skid Design, Fabrication, & Delivery
Bridging the gap between laboratory research and commercial manufacturing is often the most challenging stage of technology development. Pilot skid systems provide the critical process validation, operational data, and confidence needed before making significant capital investments.
IMPACT designs, engineers, fabricates, and delivers fully instrumented, factory-tested pilot skid systems that enable organizations to evaluate, optimize, and demonstrate their technologies under real-world operating conditions. Systems can be built and commissioned at our facility, then delivered to client locations across the country — minimizing on-site engineering burden and accelerating time to first data. Our project portfolio spans direct air capture (DAC), point-source and tail-gas CO2 capture and conversion to value-added engineered carbon materials, fermentation and biofuels processing, and continuous manufacturing of high-purity specialty chemical and semiconductor precursor materials — giving us breadth across biological, hazardous, air-sensitive, and high-purity process chemistries.
- Front-End Loading (FEL 1–3) and FEED-stage engineering
- Process engineering, PFD/P&ID development
- Equipment specification and vendor selection
- Control system integration and automation
- Fabrication, instrumentation, and factory testing
- Pilot testing and operational data collection
- Nationwide delivery and field installation
- On-site commissioning and startup support
- Critical mineral extraction and recovery
- Battery materials development
- Pharmaceutical and biopharmaceutical process development (cGMP)
- Electronics and Semiconductor grade manufacturing (Ultra-high purity, UHP, ISO-certified manufacturing)
- CO2 capture and conversion
- Fermentation and bio-based processing
- Renewable and alternative fuels
- Waste to valve, by-product valorization, and closed-loop solvent/reagent recovery
- Downstream purification and separations
- Air- and moisture-sensitive chemistries
- High-hazard and controlled-substance process handling
- Need a working pilot system without building a full production facility
- Need a system fabricated, tested, and delivered ready to run — without in-house fabrication or field engineering resources
- Require operational data for investors, permitting, or engineering design
- Need to validate process performance and reproducibility before commercialization
- Lack internal engineering resources or capital-project bandwidth
- Need flexible, modular pilot systems that can evolve as technologies mature
- Require FEL/FEED-stage engineering to de-risk a capital investment decision
Ready to Advance Your Initiative?
Partner with experts who can develop, validate, and scale your technology with confidence.